Built for import-heavy automotive assembly. Manage multi-level BOM, parts planning, production execution,
and accurate COGS from materials, assembly activities, and overhead allocation.
Manage end-to-end assembly lifecycle from production order creation to completion posting.
Designed for multi-brand and multi-variant assembly operations.
Production order, assembly order, and WIP tracking
Planned vs actual material consumption per unit
Assembly completion posting and output recording
Bill of Materials (BOM) Management
Variants and revisions
Build a controlled BOM structure for each vehicle model and variant with revisions,
alternates, and cost roll-ups.
Multi-level BOM with versioning and approvals
Alternate parts and substitution rules
BOM cost roll-up to estimate material cost per unit
Inventory & Parts Planning
Import-heavy inventory
Maintain healthy stock levels for imported components using coverage projection,
safety stock, lead time, and consumption-based planning.
Stock, reserved, available, and inbound visibility
Coverage projection for 30 to 60 days based on plan
Safety stock rules and shortage early warnings
Production Planning & Scheduling
Plan to execution
Translate demand into production plans and assembly schedules.
Track plan adherence and bottlenecks with clear visibility.
Production plan by model, line, and date
Capacity checkpoints and bottleneck indicators
Planned vs actual output and schedule adherence
Costing & COGS Engine
High value core
Compute accurate COGS per unit by combining material cost, assembly activity cost,
and overhead allocations, with variance visibility.
Material cost from BOM and actual issue postings
Assembly cost by activity, labor, and line time
Overhead allocation and variance analysis per model
Quality & Traceability
Recall readiness
Add manufacturing-grade traceability for parts and builds. Support batch tracking,
serial numbers, and quality checkpoints across assembly steps.
Batch and serial number tracking for critical parts
QC checkpoints and non-conformance tracking
Build history and recall trace by vehicle unit
Analytics & Executive Dashboard
Board-ready insight
Unify manufacturing KPIs for leadership: cost, inventory health, production throughput,
and variance breakdown with drill-down.
COGS breakdown by model and variance heatmap
Inventory coverage, aging, and shortage forecast
Production plan adherence and throughput KPIs
Ready to scope your EV assembly manufacturing ERP?
Share your vehicle models, BOM structure, parts import pattern, and costing approach.
We will propose a fast delivery plan with a clear Phase 1 and Phase 2 roadmap.