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Automotive Manufacturing
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Automotive Manufacturing

EV Assembly Ready Manufacturing ERP

Built for import-heavy automotive assembly. Manage multi-level BOM, parts planning, production execution, and accurate COGS from materials, assembly activities, and overhead allocation.

Module details

EV Manufacturing & Assembly ERP

Assembly execution

Manage end-to-end assembly lifecycle from production order creation to completion posting. Designed for multi-brand and multi-variant assembly operations.

  • Production order, assembly order, and WIP tracking
  • Planned vs actual material consumption per unit
  • Assembly completion posting and output recording

Bill of Materials (BOM) Management

Variants and revisions

Build a controlled BOM structure for each vehicle model and variant with revisions, alternates, and cost roll-ups.

  • Multi-level BOM with versioning and approvals
  • Alternate parts and substitution rules
  • BOM cost roll-up to estimate material cost per unit

Inventory & Parts Planning

Import-heavy inventory

Maintain healthy stock levels for imported components using coverage projection, safety stock, lead time, and consumption-based planning.

  • Stock, reserved, available, and inbound visibility
  • Coverage projection for 30 to 60 days based on plan
  • Safety stock rules and shortage early warnings

Production Planning & Scheduling

Plan to execution

Translate demand into production plans and assembly schedules. Track plan adherence and bottlenecks with clear visibility.

  • Production plan by model, line, and date
  • Capacity checkpoints and bottleneck indicators
  • Planned vs actual output and schedule adherence

Costing & COGS Engine

High value core

Compute accurate COGS per unit by combining material cost, assembly activity cost, and overhead allocations, with variance visibility.

  • Material cost from BOM and actual issue postings
  • Assembly cost by activity, labor, and line time
  • Overhead allocation and variance analysis per model

Quality & Traceability

Recall readiness

Add manufacturing-grade traceability for parts and builds. Support batch tracking, serial numbers, and quality checkpoints across assembly steps.

  • Batch and serial number tracking for critical parts
  • QC checkpoints and non-conformance tracking
  • Build history and recall trace by vehicle unit

Analytics & Executive Dashboard

Board-ready insight

Unify manufacturing KPIs for leadership: cost, inventory health, production throughput, and variance breakdown with drill-down.

  • COGS breakdown by model and variance heatmap
  • Inventory coverage, aging, and shortage forecast
  • Production plan adherence and throughput KPIs

Ready to scope your EV assembly manufacturing ERP?

Share your vehicle models, BOM structure, parts import pattern, and costing approach. We will propose a fast delivery plan with a clear Phase 1 and Phase 2 roadmap.