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Automotive Manufacturing & Assembly ERP

Rayterton Automotive ERP for EV Assembly and Import Heavy Production

Rayterton Automotive ERP is built for automotive manufacturing and assembly operations that rely on imported components. It unifies multi-level BOM, inventory and parts planning, production planning, and costing so your teams can control stock coverage, execute assembly, and produce accurate COGS per unit.

Multi-level BOM, variants, and revisions
Parts planning for 30 to 60 day coverage
Production planning, execution, and traceability
COGS roll-up, allocation, and variance
Request Automotive ERP Demo
Rayterton can start from your sample BOM and production flows before any commercial commitment
Core manufacturing domains
ERP Suite
Assembly, inventory, and costing unified
  • BOM control: model, variant, revision, alternates
  • Parts import planning and stock coverage projection
  • Production orders, WIP, and assembly completion
  • COGS engine with variance and what-if simulation
Manufacturing control for EV programs

A Practical Manufacturing ERP for Assembly Operations

Designed for assembly environments where cost accuracy and stock availability are critical. Rayterton Automotive ERP provides one consistent data model from BOM to inventory, from planning to execution, and from actual consumption to COGS. It helps leadership maintain stock health, reduce shortages, and understand the real unit cost of each model.

Built for import-heavy parts and long lead times

Manage parts by supplier, currency, lead time, and planned demand. Track inbound, reserved, and available stock while projecting coverage based on your assembly plan. Reduce stoppages by identifying shortages early and enforcing safety stock rules for critical components.

COGS is the headline: reliable unit costing

Combine BOM roll-up, actual material issue postings, assembly activity costs, and overhead allocation into one costing engine. Compare planned vs actual cost, analyze variance by model and component, and run simulations to validate pricing and margin.

Automotive manufacturing modules

Core Modules for Assembly, Planning, and Costing

The modules below match the Automotive Manufacturing button hierarchy: start with the core, then expand to quality, traceability, and executive analytics as needed.

EV Manufacturing and Assembly ERP

Production orders, assembly orders, WIP tracking, planned vs actual consumption, and completion posting with clear audit trails.

Bill of Materials (BOM) Management

Multi-level BOM, variant and revision control, alternates, approvals, and cost roll-up per model and configuration.

Inventory and Parts Planning

Stock and inbound visibility, safety stock, shortage warnings, and 30 to 60 day coverage projection based on production plans.

Production Planning and Scheduling

Translate demand into plans, schedule assembly lines, track plan adherence, and manage constraints with bottleneck indicators.

Costing and COGS Engine

Unit costing from material, assembly activity cost, and overhead allocation with variance analysis and what-if simulation.

Quality and Traceability

Batch and serial tracking for critical parts, QC checkpoints, non-conformance handling, and build history for recall readiness.

Analytics and Executive Dashboard

Board-ready KPIs: COGS breakdown, variance heatmap, inventory coverage, shortage forecast, throughput, and plan adherence.

Integration and deployment

Integrate Step by Step Without Big Bang Risk

Rayterton Automotive ERP supports phased integration with procurement, finance, and partner systems. Start with core assembly and costing, then connect data flows as your team gains confidence.

Integration ready for manufacturing ecosystems

  • Import and procurement data channels for inbound parts and lead time visibility.
  • Finance posting interface for inventory valuation and cost of goods recognition.
  • API layer for BI, data warehouse, and executive analytics workflows.

Deployment choices for plant operations

  • Cloud, on premise, or hybrid deployment based on security policies and plant connectivity.
  • Multi-plant and multi-program support with segregated reporting per model and line.
  • Audit trails and maker-checker approvals for BOM changes, costing rules, and planning adjustments.
Engagement model
What You Get From Rayterton

The focus is a working manufacturing ERP that reflects your BOM, parts structure, assembly flow, and costing method. Your team validates quickly with realistic sample data and dashboards aligned to plant operations.

Before go live

  • Rapid prototype using your sample vehicle models, BOM, parts, and production plan for validation sessions.
  • Configuration for roles, approvals, and core reports used by manufacturing, supply chain, finance, and management.
  • Data migration support for opening stock, parts master, BOM versions, and agreed historical movements.

After go live

  • Annual maintenance that includes change requests without extra manday cost.
  • Continuous enhancements for costing, planning rules, and deeper traceability as production scales.
  • Optional roadmap to Dealer systems and group-wide platforms after manufacturing stabilization.

Ready to build an EV assembly Automotive ERP

Share your BOM structure, parts import pattern, production targets, and costing approach. The Rayterton team will prepare a prototype with sample data, dashboards, and the end-to-end flow for your teams to test together.

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Rayterton can start the project without any upfront payment and without long term contracts. The focus is to make sure the solution fits and successfully goes live first.